Reliable Wiring Harness Solutions for Power Generation Systems
Uniwell specializes in designing and manufacturing power generation wiring harnesses for diesel and gas engines, generator systems, and industrial power distribution.
Our products ensure safe, stable, and efficient electrical connectivity under extreme temperature, vibration, and environmental conditions.
These harnesses are widely used in diesel generator sets, industrial power units, switchgear, turbines, and energy systems, supporting both AC and DC configurations.
Engineering-Led Harness Development
We don’t just build what’s drawn—we co-engineer each harness with your team to achieve optimal performance, reliability, and ease of installation.
Collaborative Engineering Process
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Design Reviews to identify potential failure points such as bending stress, unsupported spans, or chemical exposure.
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Prototype Builds with feedback loops for early concept validation.
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2D/3D CAD Interoperability, allowing seamless collaboration with your mechanical and electrical design environments.
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Component Selection Guidance based on mechanical lifecycle, environmental exposure, and electrical load.
Our engineering team delivers detailed harness documentation, including wiring diagrams, termination guidelines, and part labels—accelerating installation and minimizing troubleshooting errors.
This approach is particularly critical in fast-paced projects where installation teams cannot afford ambiguity or rework.
While some suppliers emphasize over-engineering and laboratory specifications, we focus on fit-for-purpose engineering—delivering reliability without unnecessary cost or complexity.
Each project benefits from tailored adjustments that simplify future upgrades, streamline replacements, and reduce total lifecycle costs.
Quality Assurance & Testing
Every harness is built under a layered quality process, verified by experienced quality engineers to meet field and regulatory requirements.
Testing and validation are conducted under real-world conditions relevant to turbines, generators, switchgear, and substations—not just controlled lab environments.
Quality Verification Includes:
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Electrical continuity and dielectric strength testing
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Pull-force and terminal integrity verification
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Cyclic vibration and thermal simulation per environmental conditions
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Visual and structural inspection of wire preparation, crimping, and assembly
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Full traceability from raw materials to finished goods
Each harness is supported by batch-level quality records—enabling project teams to maintain clear traceability even across multi-phase deployments or geographically distributed operations.
Key Product Features
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Feature
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Description
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Stable Electrical Performance
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Consistent current flow and minimized interference under vibration and heat.
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Durable Construction
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Oil-resistant, flame-retardant, and high-temperature materials ensure long lifespan.
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Precision Assembly
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Modular layout and optimized routing enhance reliability and maintenance efficiency.
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Flexible Customization
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Harnesses configured for different connector systems and electrical loads.
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Wide Operating Range
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Suitable for -40°C to 150°C and voltages up to 1000V.
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Applications
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Diesel & gas engine wiring systems
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Generator control panels and electrical cabinets
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Power distribution and automation equipment
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Energy conversion and monitoring systems
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Turbine and substation wiring networks
Customization Capabilities
Customization Options:
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Material selection (PVC, silicone, Teflon, braided)
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Assembly process and layout optimization
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Tolerance, tensile strength, and QC yield settings
Development Process:
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Customer provides drawings or samples
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Engineering team conducts material & circuit analysis
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Prototype built for approval and validation
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Mass production with ongoing quality monitoring
This ensures every harness meets both mechanical layout and electrical performance requirements of your power generation system.
Why Choose Our Wiring Harness Solutions
We combine engineering expertise, field-tested reliability, and manufacturing precision to support the next generation of power generation equipment.
Each harness represents a balance between technical performance, maintainability, and cost efficiency—helping your systems operate reliably through every lifecycle stage.